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5 Axis CNC Foam Router for EPS Automotive Prototyping

Model: EA- FW3560MT-5S

Category: Molding Router

Brand: EagleTec CNC 5 Axis CNC Foam Router for EPS Automotive Prototyping

Condition: New Condition

Reference Price: U.S.$220,000 / SET

Price Range: USD200000 to USD300000 / SET as per the different configuration

Supply Ability: 50 Sets Monthly

Availability: Production after order (Preorder)

Payment Method: T/T, Western Union, Money Gram, PayPal

H.S. Code: 84659900.00

Recommendation: 5 Axis CNC Foam Router for EPS Automotive Prototyping4.8 based on 5.0


PRODUCT DESCRIPTION

Brief­­

5 Axis CNC machining can complete high complex 3D parts, so 5 axis CNC foam router machine is an ideal tool for automotive rapid prototyping. The five axes are the X Y Z axis plus A-axis and C-axis; A axis can swing ±120° around the X-axis; C axis can turn ±360° around the Z-axis.

 

5 Axis foam cnc router is used for them: rapid prototyping in automotive and boat industry, impeller & vane molds making, propeller mold, cavity machined parts, injection molds manufacturing, the odd-shaped model made of wood or foam, and more. 


To learn more details on more models of similar machines, please click 5 axis cnc routers

5 axis cnc foam router for automotive rapid prototyping - photo

Unique Technique of EagleTec 5 Axis CNC Foam Router

RTCP Technology

A machine with RTCP function is a true 5 axis cnc foam router; otherwise, it is a fake 5-axis. All EagleTec 5 axis cnc machine has the RTCP.


RTCP is Rotated Tool Center Point, the function is to ensure that the actual contact point between the tooltip and the workpiece surface remains unchanged. With RTCP, the control system keeps the tool center always in the programmed coordinate. In this case, programming is independent and without regard to machine motion. When programming, you don't have to worry about machine movement and tool length. All you need to consider is only the relative motion between the tool and the workpiece. And the control system will do the rest for you.

 

Without RTCP, the programming will be much more complicated, as we have to consider more factors, such as the motion of the axis and the length of the tool; and make compensation accordingly during the programming process. For the same job, if the machine changed or the tool changed, programming has to be made again. As you can imagine, this will waste a lot of time on programming, and the mismachining tolerance will be correspondingly larger and the accuracy will be poor.

 

The point is here, a high-performance, high-speed, high-precision 5-axis cnc foam router must have RTCP function.

Configuration Advantage of 5 Axis Foam CNC Routers for Automotive Prototyping

• Italy H-style 5 Axis head with OMLAT 15KW water cooling ATC spindle, both made in Italy. 24,000RPM, HSK63 tool holders, ER40 collet. 

Italy 5 axis head with ATC spindle - photo


• SYNTEC 220MA cnc controller especially for 5 axis CNC machining. It has programming options needed for processing and creating the controllers of linear-circular and other types of interpolations. Control program input and output from the system panel, USB flash disk, and computer. 

syntec 5 axis control system - photo


• The beam and Z-axis construction are welded with high-strength steel tubes and treated by tempering and stress relief. The Z-axis adopts a four-row linear guideway structure; the overall strength of the 5 axis foam cnc machine is higher.

5 axis cnc foam router Z axis and beam - photo


• Cast iron working table with T-slot design. 

5 axis cnc foam router with cast iron table for eps molds - photo

• The perfect dust-proof design prevents the machine's precision transmission components against the ingress of debris on their surfaces and prolongs their lifespan.

Application of 5 Axis Foam Router for EPS Molds

Applicable Industry

Good for them: 

• Mold Fabrication: impeller, vane, propeller, sanitary ware, industrial design, wind power system, odd-shaped models & composite material.

• EPS Foam Products Fabrication for building and construction. 

• EPS Polystyrene Rapid Prototyping: automotive, yacht & boat.

cnc automotive prototyping by 5 axis cnc foam router - photo

Applicable Materials

The 5 axis foam cnc router here is good for machining foam ( styrofoam, EPS, EVA, XPS, polyurethane ), Epoxy Tooling board, plastic, and wood.

Quick Details of 5 Axis CNC Routers for Prototyping

• X Y Z Stroke 3500x6000x2200mm

• Machining Size 2500x5000x1800mm

• Cast iron working table with T-slot

• H-style 5 axis head from Italy

• Italy OMLAT 15kw water cooling spindle

• Japan Yaskawa absolute servo system

• Taiwan SYNTEC controller special for 5 axis

• Net Weight 14,000KGS 

5 axis cnc foam router for impeller and vane molds - photo

Technical Parameter of 5 Axis CNC Foam Router for Impeller & Vane Molds

Model No.EA-FW3560MT-5S
TypeCNC Foam Router
Axis Quantity Five (X, Y, Z, A, C)
Simultaneous Axis Quantity5 Axes
RTCP FunctionWith 
5 Axis HeadH - style, from Italy 
Mechanical ConstructionWelded with steel tube, VSR treatment, milled by CNC machining center
Working TableCast iron with T-slots
Workpiece Clamping WayBy T-slot fixtures, or Permanent Magnet Lifter, or air-actuated fixtures
Control Cabinet Independent, console 
Safeguard Door Optional 
Counter Balance CylinderDual on Z-axis ( nitrogen as a medium )
X-Axis Fast Travel Speed45,000mm/min 
Y-Axis Fast Travel Speed45,000mm/min 
Z-Axis Fast Travel Speed10,000mm/min
X-Axis Max. Feeding Rate15,000mm/min 
Y-Axis Max. Feeding Rate15,000mm/min 
Z-Axis Max. Feeding Rate8,000mm/min 
X-Axis Stroke 3-Axis Mill: 3,500mm (11.48') | 5-Axis Mill: 2,650mm (8.69')
Y-Axis Stroke3-Axis Mill: 6,000mm (19.68') | 5-Axis Mill: 5,050mm (16.56')
Z-Axis Stroke3-Axis Mill: 2,200mm (7.21') | 5-Axis Mill: 1,800mm (5.90')
X-Axis Machining Size2,500mm (5-axis machining)
Y-Axis Machining Size5,000mm (5-axis machining)
Z-Axis Machining Size1,800mm (5-axis machining)
Position Accuracy0.10mm/300mm
Reposition Accuracy0.10mm/300mm
X Motion DriveYASKAWA AC absolute servo 
Y Motion DriveYASKAWA AC absolute servo, dual drive
Z Motion DriveYASKAWA AC absolute servo, with holding brake 
X-Axis TransmissionHelical rack & pinion, modulus 3.0
Y-Axis TransmissionHelical rack & pinion, modulus 3.0
Z-Axis TransmissionRolling ballscrew 40mm, pitch 10mm
X Reducing MechanismPlanetary reduction gear ( APEX   )
Y Reducing MechanismPlanetary reduction gear ( APEX   )
X Linear Guides Germany square type, 45mm (or same quality other brands)  
Y Linear GuidesGermany square type, 45mm (or same quality other brands)
Z Linear GuidesGermany square type, 45mm (or same quality other brands)
Electric Spindle Italy ATC spindle 15kw, water cooling ( OMLAT ), HSK63 tool holder
Cooling Device Chiller, CW5200
Collet SizeER40
Tool Diameter Range 3.175 ~ 26mm 
Inverter 11kw, Fuling brand 
Numerical System SYNTEC for 5 axis CNC machining   (in English)
Handwheelincluded
Communication CommandG code 
Compatible SoftwareArtCAM, Aspire, UcanCAM, Type 3, JD Paint, UG, MasterCAM
Other Electronics Schneider, Omron, CHNT
CablesHigh softness shielding cables for whole machine
Lubrication SystemCentral lubricating, auto grease lubrication system
Electronics Protection Thermal relay, fuses, earth leakage circuit breaker, protection earth, overload 
Working PowerAC380V/50Hz, 3Ph (or made to order)
Max. Power Consumption35KW 
Net Weight 14,000KGS
Gross Weight14,100KGS
Package WaySKD (SemiKnocked Down)
Shipping Way1 x 40GP' container 


FAQs about 5 Axis Foam CNC Machine EA-FW3560MT-5S

Q: Is the Machine Coming with Installing and Onsite Training Service?

A: Yes, it is. EagleTec 5-axis foam cnc comes with the onsite installing and training service. Once the machine arrived, we would send technicians to do onsite installation and training for you, and this is also the straightest way since they can guide you everything out face to face. Please note, there is no additional charge for the service.

Q: What Warranty and Support Comes with the 5 Axis CNC Routers for Prototyping?

A: The machine comes with a 12-month limited warranty since the departure date. We provide the delivery of required spare parts during the whole warranty period. 

Q: Does Your 5 Axis Foam CNC Machines Come with Worldwide Compliance (C.E.)?

A: C.E. is a standard for electronics from Europe. All our models, from electrical design, to the selection of components, to the assembly, are entirely in compliance with C.E. requirements. Every cable has its unique marker.



If you like our 5 axis foam cnc routers for prototyping, please contact for pricing now.

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