3D Foam Cutter for Foam Sculpture Props & Statues

4-Axis Milling of Status Out of Styrofoam Blocks on EagleTec 3D Foam CNC Machine 

For your information, in the above video, the polystyrene statue project is entirely complete by one tool only, but with two pieces of toolpath (roughing one and fine finishing one).

3-Axis Cutting of Mold Out of Foam on EagleTec 3D Foam Cutting Machine

In the demo, the foam cnc router is routing a lost foam mold. It is a multiple-tool work. First, we use a big size foam tool to do the rough machining; roughing is done by two times of stepdown. Next, we use a medium-sized knife for the first finishing process. Last, the final fine finishing is done with a small-sized tool. So, the job is complete with 3 pieces of different tools. 

Advanced Manufacture Technics of EagleTec 3D Foam CNC Milling Machine for Human Sized Statues

To build high-quality machines, we must have a unique technics. 

• A team of engineers with more than 10 years of experience using computer-aided design (CAD, CAM) software to achieve optimal construction for the machine. The column, beam, and Z-axis are all specially designed after stress analysis, which improves the comprehensive performance of each part.

• The machine base is welded by double-layer ribbed structure and the stress generated by welding is eliminated by VSR treatment (vibrating stress relief). Equipped with leveling feet, it solves the problem of deformation of the large work table in the long-term use, which greatly improves the load-bearing capacity of the workbench.

• There are 30 pieces of leveling feet for every EagleTec foam cutter machine. Every 3 is in one group, and each group forms a triangular structure with superior stability.

• The mounting base of the guide rails and racks is completed by the Taiwan AWEA 3m×8m CNC machining center (equipped with a 90° right angle head). The accuracy is guaranteed from the beginning.

• The inside of the beam is welded with large-diameter round steel as reinforcing ribs.

Advanced Configuration of EagleTec 3D CNC Foam Cutter Machine for Styrofoam Sculpture Props & Statues

• The numerical system is a famous brand – SYNTEC from Taiwan, bus master control mode. Handwheel. Independent keyboard. Alarm light indicator. It’s an industrial control system with programming options needed for processing and creating the controllers of linear-circular and other types of interpolations. It is possible to operate in the manual, automatic, and interactive mode of operation.

• The operator panel and display are separated from the electric cabinet and overhung on the machine. Control program input and output from the system panel, USB flash disk, computer.

• Nose spike style, large-diameter rotary with a movable design at one end. One machine for dual use: flat machining and rotary machining.

• Independent floor-standing electrical cabinet with individual heat exchanger system to provide reliable cooling of electric drive units within the specified temperature range under conditions of three-shift operation of the machine.

• Equipment actuators have the overload protection function for the machine actuating element to prevent machine equipment failure or worker injury.

• Dual counter-balanced pneumatic cylinders on Z-axis.

• Dust seal design on three axes (XYZ) - Precise transmission components have reliable protection against the ingress of foam shavings and dust on their surfaces.

Application of Foam Sculpture Carving 3D CNC Foam Mill

Applicable Industry 

This 3D foam cutter is perfect for foam sculpture, human size statues, and life-size figure carving, statues, polystyrene props fabrication, Polystyrene shapes, and foam arts making. 

Applicable Materials

All types of foam, wood, resin, epoxy tooling board, and more.

Quick Details of Styrofoam Sculpting 3D Foam CNC Cutting Machine

• XYZ working size 2000x4000x1000mm (Beam height 1000mm) (looking for a smarter machine than this one? please check out cnc mold making router FW1325-3S)

• 4 axes simultaneous rotary

• Mechanical spindle with BT40 tool holders

• Synchronous servo 5.5kw as spindle motor

• SYNTEC absolute value servo + SYNTEC bus mater controller 

• Taiwan planetary reducer on X and Y

• Steel working table 

• Original Taiwan linear guideways with size 35mm

• Automatic central lubrication system  

Technical Parameters of 3D Foam Cutter Machine for Styrofoam Art Foam Props

FAQs about CNC Mill Machine For Life-Size Figures EA-FW2040-4R

Q: What 3D Software Comes with This 3D CNC Foam Cutting Machine?

A: We supply PowerMILL software as the 3D programming software with the machine. Further, we provide you proper post-processor, which is developed by ourselves. You know, if you only have the software but without an adequate post-processor, you are not able to output toolpath files for the CNC.

Q: What Warranty and Support Comes with The CNC Mill Router for Foam Figures and Statues Making?

• The machine comes with a 12-month limited warranty since the departure date. Under warranty, you will enjoy free replacement for any broken parts.

• In terms of support, once the machine arrived, we will guide you the whole thing, from wiring to programming, to machine starts, and more, until you put it into production.

• Of course, full set tutorials in English would come together with the machine; it's a practical guide for beginners with instructions step by step. It includes necessary technical documentation for installation, operation, maintenance, assembly drawings, and routine activities for machine maintenance. Further, we are ready to offer online assistance in our factory. 

• We would supply an archive of backup recovery of the machine control system to you.

Q: Does Your 3D Foam Cutting Machine Come with Worldwide Compliance (C.E.)?

A: C.E. is a standard for electronics from Europe. All our models, from electrical design, to the selection of components, to the assembly, are entirely in compliance with C.E. requirements. Besides that, every cable has its unique marker for further maintenance purposes. And the emergency stop button is also essential.

If you like the 3D foam cutter machine, please contact us for a free proposal.